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On our second excursion, we visited SGD La Granja which is an international business that produces many types of glass containers used for perfume and other hygienic products. As we learned in the beginning introduction, the glass is primarily composed of silicon and calcium carbonate.

This factory uses constantly running machinery that melts the glass to a scolding 1,300 degrees Celsius. Once the raw materials are heated to this extent, the liquid glass is poured through a cutting mechanism that separates the material into even distributions for the particular molds. The bright orange glass fits perfectly into the molds where it is shaped and then placed onto the consistently moving conveyer belt. As the bottle-shaped products move along the conveyor belt, we learned that they are passed through open flames to keep them from cooling too fast which prevents cracking. Due to these open flames, the employees must use extreme caution when working through these areas. Although the machines actually make the glass, the employees are needed to make sure the products are being produced consistently to size and weight. After moving through a loud machinery room, we were able to visit the brains of the operation in the control room. The systems in this room seemed very complex and needed much attention by a handful of employees. It was a very intriguing experience which was greatly appreciated and educational.

After the glass factory we got back on the bus to go eat lunch in Palazuelos. We were treated with delicious courses: our choice of pasta or a spanish style bread soup, as well as another choice of salad, veal or chicken. It has been a great experience to get out of our American lifestyles and taste some foreign foods. So far, the restaurants we have been to have yet to let us down. ¡Muy delicioso!

With some food in our stomachs, we were ready to learn a little more about the process of making whiskey. Distilación Y Crianza S.A. (Distillation & Raising of Whiskey) is the name of the whiskey factory that we had the pleasure of visiting. Formerly known as DYC, the factory began in 1958 under the entrepreneur named Nicomedes Garcia Gómez. Being the first distillery to make Whiskey in Spain, DYC is famous for being one of the few distilleries in the world to grow their own barley. We learned that there are several steps to producing whiskey. Using barley, fresh stream water, and yeast, DYC malts, grinds, brews, ferments, and then double distills in copper containers to produce about a 70% alcohol spirit. These spirits are then aged for at least three years. The brownish tint and distinct odor of the whiskey comes from the wood of the barrels. While in the barrels the whiskey loses a small share of alcohol which is known as the “Angel’s Share”. Before bottling, we learned that they mix the aged whiskey with water to reduce the alcohol percentage to a minimum of 40%. At the end of the tour, we were able to finally taste the products that we had been learning about.

Two fascinating tours of prosperous companies and a great lunch made the day an experience that we will never forget. Not to mention, the day was accompanied by the best weather we had seen yet!

            Para Hispanohablantes:

            La segunda excursión que realizamos consistió en una fábrica de cristal, una buena comida y una gira por la primera destilería del whiskey de España.  Nos enteramos de que la fábrica de vidrio, SGD La Granja, hace los frascos para perfumes, cosméticos y mucho más. La maquinaria es complejo e increíble. Nos sorprendió saber que las máquinas están constantemente trabajando. Luego, el almuerzo era absolutamente delicioso. Los cursos fueron nuestra elección de la pasta, sopa, ternera, y pollo acompañado con un postre. Entonces, hemos podido recorrer una fábrica de whiskey. La fábrica, DYC Whiskey, fue fundada en 1958 por Nicomedes García Gómez. Los españoles están muy orgullosos de este whisky. Esta excursión estaba lleno de grandes recuerdos, conocimientos y buena gente. ¡Viva España!


Taylor Tharrington
5/22/2013 09:06:16 pm

I really enjoyed rereading about the whisky distilleration process because it was a lot of information to take in at the time! Great summary of everything Elena told us :)

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Whitney Carter
5/22/2013 09:33:05 pm

Great blog! I liked that y'all included a lot of the information in the glass making and whiskey making processes! I also liked that y'all portrayed what a great time we had!

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Kaitlin Crenshaw
5/23/2013 01:29:34 am

Thank you for the great blog! I learned a lot about the glass factory that I wasn't able to pick up on the tour because of the ear plugs. I had been wondering why there were open flames that the finished bottles went through.

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Sarah Bucher
5/23/2013 03:01:48 am

Thats a beautiful picture at DYC! Its crazy how many barrels there were in that room. Great job on the blog!

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Kiona Deans
5/23/2013 07:25:44 am

I like the info about how hot the glass making process gets. I actually didn't remember that part until now. Great job!!!!

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Anitra Blsck
5/23/2013 07:35:12 am

I'm glad you guys gave so much information! No way I will forget the whiskey making process now.

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Stephanie Evans
5/23/2013 07:39:59 am

Nice blog guys! My favorite part was visiting the glass factory and seeing the flasks pass through each step on the conveyor belts. It's a very interesting process.

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Jenn Stilley
5/23/2013 08:00:01 am

You guys were super detailed which really helped myself, and I'm sure everyone else, better understand the processes of both the glass factory, and the whisky factory much better. Great blog. Definitely enjoyed reading it.

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Emily McEvoy
5/23/2013 09:39:42 am

You guys did a great job describing the whiskey distilling process! I'm so grateful I will have this to look back on because it was a lot of information. I love all the detail and the pictures!

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Hannah Grabow
5/23/2013 06:12:06 pm

I enjoyed re-learning the processes for making both the glass and the whiskey. So many little detaills! Also great job getting some pics since both of the factories prohibited photography!

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Victoria Pray
5/23/2013 09:11:52 pm

Ben and Brian, you guys did really well with what you had to work with, picture-wise. You put a lot of great, really specific information on this blog! Good job remembering all of that information!

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Sierra Moraven
5/27/2013 02:54:07 am

Wow, you guys did a really good job at explaining everything within the glass and whiskey factories. I didn't realize all that went into the process of making each product when we were in the factories, but after reading this blog I have a better understanding of both processes. Nice job, guys!

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Sam Nichols
5/29/2013 04:40:15 am

The whiskey distilling process is something I've been curious about for a long time now and its really cool to finally know all of the little differences in types of whiskeys and now to have a reference in case I forgot, great job guys.

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